PROJECT MED-CON DELIVERED!

Medmach

Capabilities


Mask Machines
A premium mask machine at a competitive price

A premium mask machine at a competitive price

The Australian designed and manufactured Medmach mask machine is a superior solution to the need for localised mask manufacture.

It is available for export to regions outside of Australia.

The fully-automated machine makes a high-quality mask using up to four layers of roll-fed non-woven material laminated together using ultrasonic welders.

Depending on the materials used, it produces a Level 3 mask with Bacterial Filtration Efficiency (BFE) of greater than 99%, and Particulate Filtration Efficiency (PFE) of greater than 99% of particles greater than 0.1 microns, with excellent breathability.

Originally designed for Med-Con Australia, who produce PPE for the Australian Government and wider medical industry, it was the world's first fully automated mask machine and the first to use ultrasonic welding.

The design has been proven and tested in the market, with a working life of 30+ years (and still going strong).

The Medmach mask machine uses genuine brand name components, requires minimal maintenance or adjustments and has been updated to the highest international standards for electrical, mechanical, controls and safety design. It makes elasticised loop style masks at 44 or 80 masks per minute, or tie style at 44 masks per minute. 

The costs of installation are minimal and—unlike imports from many other regions—requires little or no remediation to meet local electrical and safety standards. The machine can be disassembled into two sections for international shipping.

Foodmach can assist with sourcing non-woven textiles, and has proven expertise in commissioning complex machines by remote.



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MedMach Mask Machine

Foodmach Corporate Profile

Performance


Production rate – Single outfeed 44 masks/minute, Dual outfeed (loop-style masks only) – 80 masks/minute


Masks per box – 50



Control System


PLC / HMI / Servo motion control – Allen-Bradley


Geared motors – SEW-Eurodrive


Servo drives – Allen-Bradley


Pneumatics – SMC


Ultrasonic welders – Emerson-Branson


Safety system – SICK



Machine


Footprint – 3.4m W x 4.3m L


Height – 1.2m


Weight – Approx 2150kg


Compressed air – 5bar, min. DN 15 clean air without oil


Electrical power – 3 phase, 415V with neutral. Max. demand 50 Hz


Classification (IP wash down) – 1P54 (std)


Frame steel – Painted carbon steel


Safety class – CAT 3, PLD


Options for loop-style masks – Single or dual outfeed



Masks


Textiles used for mask production –

  1. Green blood splatter protection layer (Spunbond)
  2. Melt blown filter material
  3. White comfort layer (Spunbond)
  4. Nose wire (plastic coated)
  5. Side tapes (Spunbond 19 mm & 25 mm)

Features

Benefits


Produces a Level 3 medical mask, dependent on materials used


Laminates up to 4 layers of non-woven


Fully automated – needs only one operator


Packs masks in to boxes


Built to last – Australian-designed and manufactured


Only genuine brand-name components used


Meets current best practices for electrical, mechanical and controls design


User-friendly HMI


Remote access PLC – access machine performance metrics from anywhere


Uses highest-quality ultrasonics


Meets highest mechanical safety standards (CAT 3, PLD)


Low maintenance


Components easily replaceable


Can be disassembled for transport


Comes with remote support from Foodmach engineers